For the 200-ton-per-hour mobile sand-making machine, the following is an in-depth summary and analysis of its technical highlights, application areas, and advantages. These conclusions are based on extensive market research, detailed technical parameter comparisons, and analysis of actual application cases.
I. Core Functions and Processing Capacity: Efficient and Versatile
Integrated Workflow
This mobile sand-making machine integrates multiple functions such as feeding, crushing, and screening into one unit, forming a complete sand and gravel production line. It can easily process various raw materials, including construction waste and granite, with a maximum feed size of up to 720mm. Through a precise screening system, the equipment can process raw materials into sand and gravel products of various specifications, such as 0-5mm and 5-10mm, fully meeting the demand for sand and gravel aggregates in different fields such as highway construction, railway construction, water conservancy projects, and concrete mixing plants.
Dual-mode crushing technology
The equipment combines two advanced crushing methods: “stone-on-stone” and “stone-on-iron.” The “stone-on-stone” mode is suitable for fine crushing of medium-hard and softer materials, achieving crushing through mutual impact between materials, resulting in aesthetically pleasing sand particles with reasonable gradation; the “stone-on-iron” mode is suitable for crushing hard materials, achieving efficient crushing by propelling materials toward the impact plate via a high-speed rotating impeller. The combination of these two modes enables the equipment to maintain high efficiency and stable performance when processing materials of different hardness and particle sizes.
II. Flexible Mobility and Convenient Deployment: Strong Adaptability and Rapid Commissioning
Adaptability to Complex Scenarios
To meet the operational requirements of different scenarios, the equipment offers two mobile modes: tracked and wheeled. The tracked mobile sand-making machine relies on a powerful hydraulic drive system to easily navigate complex terrains such as mountains and wetlands, enabling rapid relocation and positioning; the wheeled mobile sand-making machine is compatible with semi-trailer towing, making it suitable for rapid deployment and relocation across multiple work sites within a fixed area.
Rapid Installation and Commissioning Capability
The entire machine adopts an advanced folding design, significantly reducing its volume and weight during transportation and lowering transportation costs. Upon arrival at the site, operators only need to unfold the components and connect the relevant pipelines to quickly commence production. No complex foundation construction or lengthy installation and commissioning is required, with installation time reduced by up to 90%, significantly shortening the project's commissioning cycle.
III. Energy Efficiency, Environmental Protection, and Economic Viability: Green and Efficient
Dual Power Source Configuration
To ensure stable production capacity and continuous operation, the equipment is equipped with a dual power system combining diesel and electric power. When power supply is sufficient, it can be connected to the grid for operation; in cases of power outages or instability, it can be powered by a diesel generator. This dual-power-source configuration enables the equipment to maintain efficient and stable operation under various environmental conditions.
Green Operation Philosophy
The equipment adopts a closed-loop structure and advanced baghouse dust collector technology, effectively reducing dust emission concentrations and noise pollution levels. Additionally, the hydraulic system achieves significant energy savings compared to traditional equipment, with energy consumption reductions of up to 15%-20%. These measures not only comply with national environmental protection policies but also enhance the company's social image and economic benefits.
IV. Cost Control and Efficiency Improvement: Economic and Intelligent
Advantages of Domestic Production
Compared to imported brands, domestically produced tracked equipment (such as the MC series) offers a significant price advantage. Discounts of 30%-50% make it more affordable for companies to purchase and maintain these machines. Additionally, maintenance parts for domestically produced equipment are more readily available and cost-effective, reducing operational costs and maintenance complexity for companies.
Intelligent Operation
The equipment is equipped with an advanced PLC intelligent control system, enabling single-person remote operation, real-time monitoring, and fault self-diagnosis functions. Operators can remotely control and monitor the equipment via a touchscreen or computer from the control room; the system can automatically detect the equipment's operational status and fault information, issuing warning signals or initiating automatic shutdown protection; the self-diagnostic function can quickly locate and resolve fault points, reducing downtime and maintenance costs; these intelligent operation methods significantly enhance the equipment's operational efficiency and reliability.
