The following is an in-depth and comprehensive assessment of 1263 impact sand making machine output, performance characteristics and industry applications:
One，Output Analysis
The output of 1263 Impact Sand Making Machine is a key performance indicator, which is affected by a variety of factors, the most important of which are the crushing mode and the nature of raw materials.
In the “rocking” mode (combination of cascade and center feed), the machine is particularly well suited for complete operations. The output range is typically between 454 and 486 tons per hour. In this mode, a dense stone layer can be formed by the addition of a layer separator, which optimizes the proportion of cubic finished product, resulting in a better shaping effect. Specifically, production tends to be near the upper limit when dealing with moderately hard, low humidity raw materials; conversely, there may be a slight decrease.
In the “stone to iron” mode (full center feed), the machine is better suited for sand production. The output ranges from 545 to 585 tph, with some figures as high as 872 tph (but this needs to be verified in practice, depending on the hardness of the raw material). In this mode, by optimizing the angle of the impact block, energy consumption can be reduced while the crushing ratio can be increased to 115, thus significantly improving the efficiency of sand making. It is worth noting that when the raw material has low hardness and moderate humidity, the output can often reach a high level.
Taken together, the sand production range of 1263 impact sand making machine is roughly 320 to 498 tons per hour, while the whole type production is 370 to 585 tons per hour. The actual output is also affected by multiple factors such as raw material hardness, humidity, and feed size (hard materials generally do not exceed 50mm, soft materials generally do not exceed 55mm). For example, when dealing with hard rock such as granite, the output may be slightly reduced; while when dealing with soft rock such as limestone, the output may be increased.
Second, the performance highlights
1263 impact sand making machine shows many highlights in the performance, which makes it become the best in the market.
First of all, it supports the fast switching of two crushing modes: “stone to stone” and “stone to iron”. This design makes the equipment not only has strong crushing capacity, but also has excellent molding function. Therefore, no matter whether the customer needs to produce uniform sand or shaped aggregates, this equipment can easily cope with it. According to the actual test, it takes only a few minutes to switch between the two modes, which greatly improves the production efficiency and flexibility.
Secondly, the efficient design of the equipment is also one of its performance highlights. The design of the deep cavity impeller increases the material handling capacity by 30%, which significantly improves the production efficiency. Meanwhile, the equipment is equipped with dual motors (315kW x 2) with adjustable speeds between 900 and 1300rpm. This configuration not only ensures the stable operation of the equipment, but also realizes the goal of low energy consumption and high output. In addition, the application of thin oil lubrication and hydraulic opening device further simplifies the maintenance process and extends the service life of the equipment. According to the manufacturer's statistics, the average trouble-free operation time of the equipment can reach thousands of hours, which greatly reduces the maintenance cost of customers.
Finally, the 1263 impact sand making machine also excels in the quality of finished products. The grain size of the mechanism sand produced by it is ≤5mm, and the proportion of fine sand below 0.5mm is as high as 80-85%. This particle size distribution not only meets the standard of Class I construction sand, but also has a better particle shape than natural sand. Therefore, the mechanism sand produced by this equipment has been widely used and recognized in building materials, mining metallurgy and other industries.
Third, application scope
1263 impact sand making machine plays an important role in many industries with its excellent performance and wide application scope.
In terms of material types, the machine is suitable for crushing operation of many kinds of hard and soft rocks. Hard rocks such as granite, basalt, river pebbles, iron ore, etc.; soft rocks such as limestone, calcite, coal gangue, etc.. After crushing, these materials can be used to produce various specifications of aggregate and mechanism sand.
In terms of industry application, 1263 Impact Sand Making Machine is mainly used in building materials industry, mining metallurgy industry and energy chemical industry. In the building materials industry, the equipment can be used for the production of mechanism sand and the shaping operation of aggregates. With the national restriction and protection of natural sand resources increasing, the market demand for mechanism sand is growing. With its high efficiency and stable production capacity, 1263 impact sand making machine has become the main force in the field of mechanism sand production. In the mining and metallurgy industry, this equipment can be used in the crushing of ores, slag processing and resource utilization. Through crushing and shaping operation, the ore can be processed into aggregates and mechanism sand that meet the requirements, providing strong support for the development of mining metallurgy industry. In the energy and chemical industry, this equipment can be used in the fine crushing operation of coal, calcium carbide and other materials. These materials can be used to produce various chemical products and energy products after fine crushing. The high efficiency and energy-saving features of 1263 impact sand making machine make it have significant advantages in the application of energy and chemical industry.
With its excellent output, performance characteristics and wide range of applications, 1263 impact sand making machine has high competitiveness and application value in the market. It is an indispensable and important equipment both for customers and for the whole industry.
