HP200e cone crusher combines powerful operation with sustainable design
By precisely controlling the crushing kinetic energy, the HP200e cone crusher can quickly reach the required operating state, thereby achieving a leap in crushing efficiency. The design of its crushing chamber is clever and reasonable, laying a solid foundation for improving the crushing performance. Compared with the traditional HP200, the performance improvement of HP200e in medium crushing applications can reach 15 to 20 percentage points, and the performance improvement in fine crushing applications can also be achieved by 10 to 15 percentage points. In addition, the crushing force of HP200e has been greatly improved, and it can easily crush materials of various hardnesses. After comprehensive optimization of the equipment, the start-up operation rate has been significantly improved, the downtime has been greatly shortened, and the production efficiency has been greatly improved. It is worth noting that the HP200e cone crusher’s moving cone suspension point position has been increased by 10%, making the equipment operation more stable and reliable. At the same time, the power of the equipment has also been increased by 20% (in kW), providing more powerful power support for crushing operations. In addition, HP200e also provides users with a variety of crushing kinetic energy options, such as F-NF (Narrow Fraction), which focuses on increasing the production of aggregates with specific particle sizes, and F-sand making crushing chamber for producing specific sand materials.
HP200e cone crusher combines powerful operation with sustainable design Applications
In mining, HP200e cone crusher plays a vital role. It can easily handle ores of various hardnesses, such as iron ore, copper ore, gold ore, etc., to achieve efficient and stable crushing operations. Its powerful crushing capacity and adaptability to hard rock significantly improve the recycling rate of ore and bring considerable economic benefits to mining companies.
In the construction industry, the HP200e cone crusher also plays an important role. It can convert construction waste, waste concrete and other materials into recycled aggregates for the production of new building materials. This recycling method not only helps environmental protection, but also improves resource utilization. At the same time, the HP200e cone crusher can also produce aggregates of different specifications according to construction needs to meet the diverse needs of construction.
In the construction of infrastructure such as roads and railways, the HP200e cone crusher has also demonstrated its excellent performance. It can provide high-quality filler for processes such as stone processing and roadbed filling, ensuring the smooth progress of infrastructure construction. Its efficient crushing performance and stable operating status provide solid support for infrastructure construction.
In addition to the above fields, HP200e cone crusher has also been widely used in many other fields. For example, in the chemical industry, it can crush various hardness and hard and brittle chemical raw materials to ensure the stability of the production process and the quality of the products. In addition, in the metallurgical industry, the HP200e cone crusher can also be used to process waste such as slag generated during the smelting process to achieve resource reuse.
HP200e cone crusher combines powerful operation with sustainable design Advantages
Excellent performance upgraded
Compared with the traditional HP200 cone crusher, the HP200e has achieved a significant leap in performance. In medium crushing operations, the performance improvement can reach 15% to 20%; in fine crushing operations, the performance improvement can also reach 10% to 15%. In addition, the position of the dynamic cone suspension point has been optimized by 10%, and the power has been increased by 20% (calculated in kilowatts). What is particularly worth mentioning is that the crushing force also achieved a 20% increase. The comprehensive optimization of these key technical parameters jointly creates a more outstanding overall performance of the HP200e cone crusher.
Efficient crushing chamber, quality is further improved
HP200e cone crusher is equipped with crushing chambers specially designed for different application scenarios. Among them, the coarse crushing chamber is suitable for medium crushing operations, while the fine crushing chamber is specially designed for fine crushing and ultra-fine crushing operations. In addition, optional EC (extra coarse) crushing chamber and further optimized C (coarse material) crushing chamber are also provided. These carefully designed crushing chambers are designed to maximize crushing efficiency and finished product quality, ensuring that every crushed product can meet the expected quality requirements.
Environmentally friendly, safe and more convenient to maintain
The HP200e cone crusher also performs well in terms of maintenance. Its default configuration of liners requires no packing (including moving cone liners and fixed cone liners). This innovative design not only simplifies the liner replacement process, but also significantly shortens the replacement time. At the same time, it also avoids the tedious links of filler procurement, transportation and warehousing, making it more environmentally friendly and energy-saving. In addition, the design of special tools for lifting the distribution tray further improves safety during maintenance. The split nut and easy-to-remove pin connection make the removal of the iron release cylinder safer and more convenient. There is no need to use dangerous Locktite glue or heat treatment to easily remove the nut.
Wide range of applications to meet diverse needs
HP200e cone crusher is widely used in mining, construction industry, chemical industry and other fields with its excellent performance and flexible applicability. The crushed finished product is in the shape of a cube with a high content of fine particles, which can meet the demand for high-quality aggregates. Whether it’s a large mine or a small construction site, the HP200e can handle any crushing challenge with ease.
Economically efficient and significant operational benefits
For enterprises that already own HP200 models, upgrading to HP200e will bring many economic, operational and environmental benefits. Because most components between existing HP200 models and the new HP200e are common, this means companies can upgrade equipment without significantly increasing costs. At the same time, the new filler-free liner can also be installed on the HP200 cone crusher, and the existing filler-required liner is also suitable for the HP200e crusher, providing enterprises with flexible upgrade options.
HP200e cone crusher combines powerful operation with sustainable design Working Principle
The main components of the HP200e cone crusher include the movable cone, fixed cone, eccentric sleeve, transmission device, etc. When the motor is started, the eccentric sleeve is driven to rotate through the transmission device. The rotation of the eccentric sleeve causes the movable cone connected to it to produce a pendulum motion, that is, the movable cone rotates and swings around a fixed point.
During this process, the surface of the movable cone will sometimes approach the inner surface of the fixed cone and sometimes leave it. When the movable cone approaches the fixed cone, the material between the two cones will be subjected to strong squeezing, rubbing and bending. This combined crushing force causes the material to be continuously crushed and refined in the crushing chamber until it reaches the required particle size.
It is worth noting that the crushing chamber design of the HP200e cone crusher is very reasonable, which can further improve the crushing performance. The optimization of the shape and size of the crushing chamber allows the material to be better affected by the crushing force during the crushing process, thereby achieving higher crushing efficiency and better finished product quality.
In addition, the HP200e cone crusher also adopts an advanced laminated crushing principle. The application of this principle makes the energy utilization in the crushing process more efficient and reduces the wear of wearing parts. The core idea of the lamination crushing principle is to use the interaction between materials to form a layered structure in the crushing chamber and crush them layer by layer. This method can not only improve the crushing efficiency, but also ensure that the finished product after crushing is in a cubic shape with a high fine particle content.
HP200e cone crusher combines powerful operation with sustainable design Technical Parameters
Basic crusher weight | 11,100 kg | Head diameter | 940 mm |
Complete crusher weight | 12,300 kg | Stroke options | 62 mm / 77 mm / 85 mm |
Maximum power | 160 kW | Capacity up to | 109-227 t/h |