XM Series Gyratory Crusher, as the core component of the crushing line, is specialized in the coarse crushing stage of ores. Its crushing cone, driven by the main shaft, rotates eccentrically around the centerline and efficiently crushes materials through continuous squeezing and splitting action. The crusher has a high capacity, accepting feeds up to 2,000 mm in diameter and handling up to 5,000 tons per hour. The discharge opening size can be flexibly adjusted through mechanical or hydraulic regulation, and it is equipped with an overload protection device to ensure the safe operation of the equipment. To ensure stable performance, it should be installed on a solid concrete foundation and subject to regular inspection and maintenance.XM series composite crusher occupies an important position in the field of coarse crushing of ores with its high efficiency and stable working characteristics, and is the first choice of equipment for large-scale factories and quarries.
XM series with enhanced crushing performance Applications
Mining industry is the frontier application field of crushing technology. Facing different hardness of ores such as iron ore, copper ore and gold ore, the crushing equipment needs to have strong crushing ability and adaptability. With advanced crushing technology and wear-resistant materials, modern mine crusher can easily cope with all kinds of ores and realize efficient crushing. This not only significantly improves the efficiency of ore mining, but also reduces energy consumption and wear and tear costs, bringing significant economic benefits for mining enterprises. By optimizing the crushing process, enterprises are able to make more effective use of resources and improve overall production efficiency.
In the metallurgical field, such as iron and steel, copper, aluminum and other industries, the crushing, grinding and beneficiation of ores is crucial. Efficient crushing equipment can reduce the particle size of the ore, improve smelting efficiency, while significantly reducing energy consumption and production costs. Especially when dealing with high hardness ores, advanced crushing technology can ensure that the ores are evenly crushed to provide stable raw materials for subsequent smelting, thus guaranteeing the quality of the final product. In addition, the application of crushing technology also helps to improve the resource recovery rate and reduce waste emissions, which is in line with the development trend of green metallurgy.
The chemical industry has very high requirements on the particle size of raw materials, especially in the production of alumina, magnesium oxide, potash, phosphate fertilizer and other products. Fine crushing technology can ensure that the raw material reaches the ideal particle size distribution, promote the chemical reaction to fully carry out, improve product purity and yield. At the same time, the flexible application of crushing equipment in chemical production helps to realize the automation and intelligence of the production process, and further improve the production efficiency and product quality.
Building materials industry, as a major consumer of resources, the application of crushing technology is equally important. Crushing, pulverizing and mixing of raw materials such as cement, limestone, coal, glass, ceramics, gypsum, etc. is the key to realizing resource recycling and reducing production costs. Through advanced crushing technology, building materials companies are able to transform waste materials into valuable production raw materials, reduce dependence on new resources, and at the same time reduce energy consumption and emissions in the production process. This is not only in line with the concept of sustainable development, but also provides strong support for the green development of the building materials industry.
XM series with enhanced crushing performance Advantages
High Crushing Efficiency
With its well-designed crushing chamber structure, the crusher is the key to maintaining high productivity and can easily cope with a variety of complex crushing scenarios. The combination of a large inclined crushing chamber and extended crushing surface gives the crusher a powerful crushing capacity and ensures that the hourly output is maintained at a stable level of over 1,000 tons. The processing capacity of the crusher can be easily adjusted by flexibly changing the eccentric bushing to meet the diversified needs of users.
Strong durability
The synergistic design of the ultra-heavy frame, integral heavy-duty spindle and high-performance bearings not only ensures the crusher's long service life, but also enables it to maintain stable operation under extreme working conditions and easily cope with hard and corrosive rocks and ores. The addition of positive pressure dust sealing technology effectively prevents dust from entering the crusher, further extending the service life of the bearings.
Easy and quick maintenance
Replacement of crossbeam bushings and seals does not require disassembly of the crossbeam, which greatly improves maintenance efficiency. If dismantling of the crossbeam is required, a specialized hydraulic crossbeam separator provides convenient support. The dynamic cone locking nut is equipped with a cutting ring, making it easier to replace the dynamic cone liner. The automatic spindle position control system not only facilitates the control of product size, but also automatically compensates for liner wear, making operation even easier.
Intelligent automation management
The automation control system comprehensively covers the whole process of crushing operation, realizes all-weather monitoring and automatic fault diagnosis, and records the production information and crusher performance data at the same time. This system not only simplifies the operation process and reduces maintenance costs, but also significantly improves the crusher's uptime and ensures its stable and efficient production performance.
XM series with enhanced crushing performance Principle
The core structure of the gyratory crusher consists of a number of key components such as the horizontal beam section, the upper, middle and lower frame sections, the dynamic cone section, the eccentric sleeve section, the transmission section and the hydraulic cylinder section. When the machine is in operation, the electric motor drives the horizontal shaft to rotate, and the horizontal shaft is driven by gears to rotate the eccentric sleeve. The rotation of the eccentric sleeve further drives the moving cone to swing in a circle, thus realizing the continuous stone extrusion and crushing process. By adjusting the hydraulic cylinder installed at the bottom of the dynamic cone, the size of the discharge opening can be flexibly changed, thus facilitating the adjustment of the particle size of the final product. In addition, the hydraulic cylinder is also equipped with an over-iron protection function. When an unbreakable object enters the crushing chamber, the hydraulic cylinder can automatically drive the cone down to release the object and protect the crusher from damage.
XM series with enhanced crushing performance Technical Parameters
| Minimum setting | 25 mm (0.98 in) | Feed opening | 241 mm (9.49 in) |
| Vertical bowl travel per tooth |
0.332 mm (0.013 in) | Setting variation per tooth |
0.22 mm (0.009 in) |
| Setting for 1/4 revolution of the driver ring | 16.83 mm (0.663 in) |
